Maxtronn Dynamics
Solution

Assembly Automation

Semi & fully automatic assembly lines with Poka-Yoke error-proofing and process control.

Assembly automation is where SPM meets process discipline. Each station is engineered for correct-by-construction assembly: sensors confirm presence and orientation before the operation runs, torque and force are recorded per part, and any deviation triggers OK/NG segregation with traceable serial data.

What we build

  • Semi-auto assembly stations (operator + machine)
  • Fully automatic indexing assembly lines
  • Torque-controlled fastening with data capture
  • Pin/bush press-fit with force–distance monitoring
  • Automatic feeders (vibratory bowl, step, centrifugal)
  • OK/NG segregation with barcode/serial traceability

Key features

  • Poka-Yoke at every station
  • Force–distance / torque–angle monitoring
  • Per-part serial traceability
  • Recipe management for variants
  • Modular for future stations
  • Operator-friendly HMI

Applications

  • Sub-assembly
  • Fastener assembly
  • Bearing press-fit
  • Valve assembly
  • Electronic assembly

Our process

  • Assembly flow & DFMA review
  • Station design with Poka-Yoke
  • Build, integrate, validate
  • FAT with your parts, then SAT

FAQs

Do you support MES integration?
Yes — we push part data (serial, torque, force, OK/NG) via OPC UA or a REST endpoint to your MES.
How are variants handled?
Barcode-triggered recipe change; fixtures and tools are quick-change.
What throughput can you deliver?
Depends on cycle target — we've delivered ~60 s/valve and ~6 s/component on different applications.

Ready to spec your assembly automation?

Share your part, cycle-time target and volumes. Reply within 24 hours.